The Build Show Podcast

In this episode of the Build Show Podcast, Matt Risinger sits down with Nikki Krueger, Marketing Manager at AprilAire and Santa Fe, to discuss the importance of humidity control, the hidden dangers of moisture buildup, and how to prevent mold problems in both new and existing homes. Humidity can be one of the biggest threats to a home's durability, comfort, and indoor air quality, even in a well-built house. Matt and Nikki explore why air conditioning alone isn't always enough to control indoor humidity, the dangers of oversized HVAC systems and short cycling, and the importance of maintaining proper relative humidity levels. They break down the differences between portable, whole-house, and ventilating dehumidifiers, the role of ERVs, and strategies for managing moisture in basements, crawl spaces, and tightly built homes. The conversation also covers proper equipment sizing, air sealing, and the benefits of dedicated dehumidification systems to help builders and homeowners protect their homes from costly moisture damage.

Huge thanks to our episode sponsor, Pella.

To learn more, visit: https://www.pella.com/

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Matt Risinger, Founder of The Build Show, sits down with architect Steve Baczek and Author/Builder Mark Wille for a preview of the Build Science 501 series, covering building science concepts for builders, architects, and homeowners. They explain double wall construction and its role in thermal bridging, exterior insulation, and framing practicality in cold climates. The conversation moves to vapor control layers, why water and air control come before vapor concerns, and how that approach reduces mold risk. They also discuss air tightness, blower door testing, and why more insulation alone doesn’t make a better wall, using coolers and windows as comparisons, along with common mistakes in northern homes.

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Matt Risinger, founder of The Build Show, sits down with Travis Brungardt, host of the Building Consensus Podcast and contractor, for a conversation on unconventional insulation approaches. They start with insulated over-roof assemblies, discussing how continuous insulation above the roof deck supports airtight construction, conditioned attics, and better comfort in hot-humid climates. Travis describes framing methods and compares rigid board with batt insulation for the roof. The conversation then moves to lesser-used materials, including sheep’s wool, wood fiber, foam glass aggregate, denim batts, ICF, SIPs, and straw bale. They weigh availability, cost premiums, installer experience, and the environmental and indoor air quality reasons builders choose these products.

Explore the Builder's Insulation Playbook Series and discover valuable insights, techniques, and best practices for better insulation and better building. Watch the full series here: https://buildshownetwork.com/bsn-series/builders-insulation-playbook

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In part two of their insulation series on the Build Show podcast, Matt Risinger, Founder, The Build Show and Travis Brungardt dig into board insulation, with a focus on basements and foundations. They compare rigid foam, polyiso, and mineral wool boards, covering water management, vapor-open assemblies, and thermal continuity. The conversation weighs interior against exterior placement below grade, including pest pressure, inspection access, and drainage. They also cover insulating slabs, offsetting joints in multiple layers, and how compressibility and labor affect installation. Durability and moisture control come up throughout, tied to the BUILD HD standard.

Explore the Builder's Insulation Playbook Series and discover valuable insights, techniques, and best practices for better insulation and better building. Watch the full series here: https://buildshownetwork.com/bsn-series/builders-insulation-playbook

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Matt Risinger sits down with builder Travis Brungardt on the Build Show podcast to dig into fibrous insulation, meaning any non-foam product that traps air between fibers. They start with fiberglass batts and blown-in loose fill, then move to cellulose and wood fiber, and they cover how installation quality and air movement affect real-world performance. The conversation looks at attics and walls, wind washing, settling, and the difference between rated and long-term R-value. They also touch on less common options like denim batts and blown-in blanket systems. The episode works as a companion to Travis's “Builders Installation playbook series and sets up a follow-up on rigid board insulation.

Explore the Builder's Insulation Playbook Series and discover valuable insights, techniques, and best practices for better insulation and better building. Watch the full series here: https://buildshownetwork.com/bsn-series/builders-insulation-playbook

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In this episode of the Build Show Podcast, Matt Risinger and special guest Jake Bruton discuss lessons they’ve learned from building homes for their own families and how those experiences have influenced their approach to clients. They talk about communicating plans more clearly, using 3D models and physical mockups to help clients understand spaces, and setting realistic expectations around construction schedules. The conversation also explores HVAC design, comfort, zoning, ventilation rates, and the importance of monitoring indoor air quality in high-performance homes. Matt and Jake share experiences with tight building envelopes, air sealing, pest control, and the realities of completing work themselves. They also discuss routine HVAC maintenance and how builders can help homeowners stay on top of ongoing service.

Huge thanks to our episode sponsor Huber.

To learn more visit: https://www.huberwood.com/

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Matt Risinger sits down with the http://digs.com/ team at Build Show Live to unpack a new partnership shaping how custom and production builders document construction. The conversation traces http://digs.com/'s evolution into an AI-powered platform that captures takeoffs, diagramming, and selections, then converts that data into a 3D digital twin for homeowners—often compared to a "Carfax for homes." Talk turns to the newly launched Build HD standard, a durability-focused building certification addressing water intrusion and construction defects, and how it integrates with an upcoming AI tool trained on years of building-science content. The discussion also touches on data ownership, homeowner privacy controls, a builder-supply partnership expanding distribution, and where artificial general intelligence might fit into future construction workflows.

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On this episode of the Build Show Podcast, host Matt Risinger talks with architect Steve Baczek and builder Mark Willie about Joe Lstiburek's well-known list, "Top 10 Dumb Things to Do in the South." The three work through building science missteps common to hot, humid climates — vented attics, duct leakage, vapor barriers in the wrong place, painted brick, and carpet over concrete slabs — explaining why practices that work fine up north can cause moisture problems and mold growth in Texas. Risinger draws on his own remodeling experience, describing how negative air pressure and impermeable wall coverings trap humidity inside southern homes.

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Matt Risinger examines the growing number of mold-related lawsuits involving homebuilders and connects today’s problems to changes in building practices and energy efficiency. He explains how tighter homes, oversized HVAC systems, poor moisture control, vented attics, and inadequate air sealing can contribute to elevated indoor humidity and condensation. Risinger also discusses lessons learned from earlier building failures involving bulk water and flashing, along with practical approaches for builders and homeowners to identify moisture problems. The discussion covers HVAC design, dehumidification, water management, building commissioning, moisture measurements, and the importance of keeping building assemblies dry.

Referenced in this episode: Watch Forensic Files — Season 7, Episode 37, “Breaking the Mold,” covering the Austin, Texas mold case discussed by Matt:https://youtu.be/QhRfeDavAhQ?si=qlPlSfr0Mk8GVr8o.

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Build Show LIVE returns for its third annual event in San Antonio, Texas, bringing together builders, architects, engineers, and construction professionals for three days of in-depth education, hands-on learning, and networking focused on building better homes. From business strategy and project management to advanced building science, AI tools, high-end custom homes, and foundational training for new builders, the event offers specialized learning tracks led by experienced builders and industry experts. Attendees can explore dozens of classroom sessions, connect with leading manufacturers, tour active job sites, and gain practical knowledge that goes beyond code to improve the durability, performance, and quality of their projects. Whether you're an experienced custom builder or just entering the industry, Build Show LIVE is designed to provide actionable insights, valuable connections, and the latest best practices shaping the future of residential construction.

Check out the Build Show LIVE Education by category and be sure to sign up for classes in your participant center.

Advanced & Specialty
Building Science
Business & Operations
Foundations (101)
High-End Building

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Matt Risinger continues his deep dive into spray foam insulation, part two, sorting the genuine benefits from the marketing hype. He unpacks common myths—claims that foam pays for itself, blocks sound, or solves every building problem—and explains why cavity insulation alone doesn't guarantee air sealing. He covers the real risks of open cell foam in humid attics, addresses whether spray foam is banned in Europe (it isn't, though regulations are tightening), and shares practical hybrid approaches combining closed cell foam with other insulation types for cost and performance balance.

This episode is a continuation of our discussion on spray foam insulation. If you haven't seen Part 1: "Spray Foam Insulation: Hype vs. Reality," be sure to watch it first for the full context: https://buildshownetwork.com/contents/8214

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Matt Risinger is joined by Ryan and Ty from Digs to explore practical ways artificial intelligence is improving residential construction. Rather than focusing on AI hype, the conversation centers on how builders can use connected project data, digital twins, and construction-specific tools to streamline estimating, organize documentation, simplify homeowner handoffs, and improve warranty support. The discussion also looks at how better information management can strengthen the client experience, support long-term home maintenance, and create lasting value for builders and homeowners alike. Huge thanks to our episode sponsor, Pella. To learn more visit: https://www.pella.com/

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Matt Risinger takes a balanced, evidence-based look at spray foam insulation, separating common misconceptions from practical building science. He compares open-cell and closed-cell spray foam, explains where each performs best, and discusses topics including air sealing, vapor control, indoor air quality, installation risks, and long-term durability. Matt also explores how spray foam compares with fiberglass, mineral wool, and other insulation options, while outlining situations where hybrid insulation assemblies make more sense. Rather than promoting or dismissing spray foam, he focuses on proper installation, climate-specific design, and choosing the right insulation strategy for high-performance homes. This episode is presented without a sponsor to provide an unbiased discussion.

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Matt Risinger explores one of the most misunderstood topics in building science: vapor control. Sponsored by Huber Engineered Woods, the episode explains why managing moisture is less about stopping vapor and more about preventing condensation inside building assemblies. Using a replay from the Building Science 101 series with Steve Baczek, Matt breaks down how vapor moves through walls, roofs, and floors, why climate and material selection matter, and how builders can make smarter decisions about vapor retarders and air barriers. The conversation focuses on practical building science principles that improve durability, moisture management, and long-term building performance rather than relying on outdated rules of thumb.

Huge thanks to our episode sponspr, Huber Engineered Woods. Learn more at: https://www.huberwood.com/

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Happy 4th of July Build Show Friends! This week, we’re throwing it back to one of the greatest hits of Season 5. Matt will be back next week with an all-new episode. Enjoy! —— Matt goes solo this week to share hard-earned wisdom from his 30-year construction. He outlines three foundational principles that have shaped his success—and helped him recover from serious setbacks. 1. Understand Building Science Matt emphasizes the importance of knowing how climate, materials, and design affect building durability. Lessons from Portland’s mold crises taught him that “if it can’t dry, it’s going to die.” Builders must master rain control and moisture management to prevent failure and reduce liability. 2. Stop Bidding He shares a cautionary tale of a low-bid roofing contractor whose shoddy work and fake insurance cost him over $30,000. Instead of free estimates and competitive bidding, Matt now uses pre-construction agreements to ensure clients are committed—and to get paid for his time. 3. Avoid Debt Matt recounts going hundreds of thousands of dollars into debt during the 2008 recession, even struggling to pay for groceries. He urges builders to stay lean, avoid speculative projects, and budget personally AND professionally. Matt’s advice: “Fire Chuck”—his nickname for the debt he couldn’t get rid of for years. Matt concludes with a reminder that profit is essential, not shameful. Builders must prioritize long-term sustainability, financial health, and client trust to thrive in a competitive industry.

Thank you to our episode sponsors ROCKWOOL & Pella. Learn more at: rockwool.comand https://www.pella.com/

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Matt Risinger sits down with James Bourget and Dan Edelman to explore exterior insulation, with a focus on mineral wool and stone wool assemblies for high-performance homes. The conversation looks at how continuous exterior insulation affects durability, moisture management, vapor permeability, fire resilience, insect resistance, and long-term building performance. James shares building science insights from his work with RDH, while Dan discusses practical installation methods, material characteristics, and real-world applications across different climate zones. Matt, James, and Dan also challenge common assumptions about wall assemblies, discuss the “perfect wall” concept, and examine how exterior insulation can support energy efficiency, resilience, and healthier building envelopes.

Huge thanks to our episode sponosr, NuvoH2O. Learn more at: https://nuvoh2o.com/

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On this episode of the Build Show podcast, host Matt Risinger sits down with James from RDH Building Science to unpack what a building science consultant actually does. Rather than focusing on litigation and failure investigation, the conversation centers on bringing consultants in early to prevent problems before they start. They cover building enclosures as systems, condensation and dew point analysis, climate-specific design strategies, and how risk management benefits both builders and homeowners. The discussion also touches on wildfire-resistant window testing, including tempered glass and frame performance under fire conditions.

Huge thanks to our sponsor, Huber Engineered Woods. Learn more at: https://www.huberwood.com

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On this episode of the Build Show podcast, host Matt Risinger sits down with Jim Gunn of South Pass Design Build in San Antonio, Texas — the builder behind the Build Show's live tour house. The conversation centers on the newly developed Build HD standard, a streamlined framework that builds on code to prioritize water management, air control, structural performance, and durability. Jim explains how the standard helps translate complex building science into clear expectations for trades and design decisions, from mechanical room placement to monopoly framing using Huber ZIP System sheathing. The two dig into why building to code alone isn't enough, and how thoughtful systems thinking from the design phase forward leads to homes built to last.

Huge thanks to our episode sponsor, Pella. Learn more at: https://www.pella.com/

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In this episode of the Origin Series, Matt Risinger sits down with architect and builder Jim Gunn of SouthPass Design | Build to explore the path that led him into the design-build world. Gunn reflects on growing up around engineering and construction, his winding route through college, architecture school, and early career experiences, and how those influences shaped his approach to residential design and building. The conversation examines the relationship between architects, builders, and homeowners, highlighting the advantages of integrating design and construction under one roof. Risinger and Gunn also discuss budgeting, project management, and the value of involving builders early in the design process while previewing the upcoming Build Show Live demonstration home.

Huge thanks to our podcast sponsor, Arclin for supporting this episode and showcasing its Firepoint fire-resistant structural sheathing technology.

To learn more visit: https://www.firepoint.arclin.com/

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Matt Risinger sits down with Jordan Smith of Smith House Co. to discuss the evolving role of inspections, permitting, and building codes in custom residential construction. Smith explains how code compliance impacts everything from framing and mechanical systems to scheduling and client expectations, especially as energy codes and inspection requirements become more demanding. The conversation explores the relationship between builders and inspectors, the importance of documentation and communication on site, and how experienced builders navigate gray areas between minimum code standards and higher-performance construction practices. They also touch on regional differences in enforcement, inspection delays, and the challenge of balancing craftsmanship, efficiency, and compliance throughout the building process.

Huge thanks to our episode sponsor, NuvoH2O. Learn more at: https://nuvoh2o.com/

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